64Ah RESS - Log Analysis Guide For Service Personnel

Parameter

Description

Value Range

Unit

Remarks

Fault_Sn

Fault serial number

/

1

DataAndTime

Data and time of fault happened

/

/

SumVH

The Sum Voltage Fault State of battery terminal positive and negative

[0 3]

bit

Bit:

0:Normal,

1:Level 1 fault

2:Level 2 fault

3:Level 3 fault

SumVL

CellVH

The Voltage Fault State of Cell 

[0 3]

bit

CellL

SDeltVH

Delta voltage between cell in pack

[0 3]

bit

Bit:

0:Normal,

1:Level 1 fault

2:Level 2 fault

3:Level 3 fault

ADeltVH

Delta voltage between module in pack

[0 1]

bit

Bit:

0:Normal,

1:fault

SDeltTH

Delta temperature between cell in pack

[0 3]

bit

Bit:

0:Normal,

1:Level 1 fault

2:Level 2 fault

3:Level 3 fault

ADeltTH

Delta temperature between module in pack

[0 1]

bit

Bit:

0:Normal,

1:fault

ChgTempH

The temperature state of battery when charging process

[0 3]

bit

Bit:

0:Normal,

1:Level 1

2:Level 2

3:Level 3

ChgTempL

DchTempH

The temperature state of battery when Discharging process

[0 3]

bit

DchTempL

SocH

The charge state of battery is too high

[0 1]

bit

Bit:

0:Normal,

1:fault

SocL

The charge state of battery is too low

[0 3]

bit

Bit:

0:Normal,

1:Level 1

2:Level 2

3:Level 3

SohL

The Health state of battery 

[0 3]

bit

DchPwrH

The Power State of Battery when discharging

[0 3]

bit

ChgPwrH

The Power State of Battery when Charging

[0 3]

bit

DeltCurH

The current difference in pack is too high

[0 1]

bit

Bit:

0:Normal,

1:fault

DelatSumVH

The total voltage difference in pack is too high

[0 1]

bit

ChgCurH

Charge current high

[0 3]

bit

Bit:

0:Normal,

1:Level 1

2:Level 2

3:Level 3

DchCurH

Discharge current high

[0 3]

bit

SpclSumVL

Special cell voltage high failure

[0 3]

bit

SpclCellVL

Special cell voltage low failure

[0 3]

bit

PosCurOpen

Cut off Positive actuator with current

[0 1]

bit

Bit:

0:Normal,

1:fault

NegCurOpen

Cut off negative actuator with current

[0 1]

bit

PosNotOpen

Positive rely not open

[0 1]

bit

PosNotClose

Positive rely not close

[0 1]

bit

NegNotOpen

Negative rely not open

[0 1]

bit

NegNotClose

Negative rely not close

[0 1]

bit

PreNotOpen

Precharge mosfet not open

[0 1]

bit

PreNotClose

Precharge mosfet not close

[0 1]

bit

PreChgFail

Precharge failure

[0 1]

bit

IDAssignFail

Parallel address failure

[0 1]

bit

ParallelFail

Parallel power on  failure

[0 1]

bit

ShortCircuit

Short circuit fault

[0 1]

bit

DeltVHInvalid

Delta voltage between cell high invalid

[0 1]

bit

CellVLInvalid

Cell voltage low invalid

[0 1]

bit

SupplyVL

Power supply too low

[0 1]

bit

SupplyVH

Power supply too high

[0 1]

bit

PreTempH

Precharge temperature too high

[0 1]

bit

MosTempH

Mosfet temperature too high

[0 1]

bit

BalTempH

Balance temperature too high

[0 1]

bit

AfeTempL

Cell temperature sampled by AFE too low

[0 1]

bit

AfeTempH

Cell temperature sampled by AFE too high

[0 1]

bit

AfeVL

Cell voltage sampled by AFE too low

[0 1]

bit

AfeVH

Cell voltage sampled by AFE too high

[0 1]

bit

AfePinFault

AFE fault output

[0 1]

bit

ShutdownFail

Shutdown fail

[0 1]

bit

CellTHInalid

Cell temperature high invalid

[0 1]

bit

CellVHInvalid

Cell voltage high invalid

[0 1]

bit

ChargeVH

Charger overvoltage

[0 1]

bit

SWVersion

Software version not match

[0 1]

bit

HVILFault

High voltage interlock loop failure

[0 1]

bit

SbmsFuse

BMU fuse fusing

[0 1]

bit

HwISO

Insulation detects module failures

[0 1]

bit

Bit

0:Normal;

1:Fault;

HWCur

Current detects module failures

[0 1]

bit

HwTemper

Cell temperature detects module failures

[0 1]

bit

HwCellV

Cell voltage detects module failures

[0 1]

bit

HwFuse

FUSE detects module failures

[0 1]

bit

HwDetBal

Balance module failure

[0 1]

bit

HwExtSumV

External total voltage detection module failure

[0 1]

bit

HwIntSumV

Internal total voltage detection module failure

[0 1]

bit

HwExtEe

External EEPROM memory module failure

[0 1]

bit

HwExtFlash

External flash communication fault

[0 1]

bit

SbmsIdFail

Bmu serial address fail

[0 1]

bit

SbmsPowFail

Bmu power supply fail

[0 1]

bit

HwIVUCom

IVU communication fault

[0 1]

bit

HwSbmsCom

Bmu communication fault

[0 1]

bit

HwRs485

External Rs 485 communication module fault

[0 1]

bit

HwExtCan

External Can communication module fault

[0 1]

bit

HwIntCan

Internal Can communication module fault

[0 1]

bit

HwSbmsInterV

Total voltage of Bmu sampling fault

[0 1]

bit

HwActorDrive

Actuator drive fault

[0 1]

bit

HwRtcFault

RTC fault

[0 1]

bit

HwAfeComFault

AFE communication fault

[0 1]

bit

HwLoadMinusV

Fault of voltage acquisition on load negative terminal

[0 1]

bit

HwRlyV

Fault of voltage acquisition on main circuit positive terminal

[0 1]

bit

HwBrkV

Fault of voltage acquisition on breaker side

[0 1]

bit

HwLeakV

Fault of voltage acquisition on breaker side

[0 1]

bit

BrkNotClose

Breaker not close

[0 1]

bit

Bit

0:Normal;

1:Fault;

BrkOffline

Breaker off line

[0 1]

bit

PreShortVcc

The precharge relay is shorted to power supply

[0 1]

bit

PreShortGnd

The precharge relay is shorted to ground

[0 1]

bit

PreOverCur

Precharge overcurrent

[0 1]

bit

PreNotOpen

Precharge relay not open

[0 1]

bit

PreNotClose

Precharge relay not close

[0 1]

bit

PreOffline

Precharge rely off line

[0 1]

bit

PosOverCur

Positive rely overcurrent

[0 1]

bit

PosNotOpen

Positive relay not open

[0 1]

bit

PosNotClose

Positive relay not close

[0 1]

bit

PosOffline

Positive rely off line

[0 1]

bit

BrkShortVcc

The breaker is shorted to power supply

[0 1]

bit

BrkShortGnd

The breaker is shorted to ground

[0 1]

bit

BrkOverCur

Breaker overcurrent

[0 1]

bit

BrkNotOpen

Breaker not open

[0 1]

bit

ActorNotCLose

contactor not close

[0 1]

bit

ActorNotOpen

contactor not open

[0 1]

bit

PosShortVcc

Positive relay shorted to power supply

[0 1]

bit

PosShortGnd

Positive relay shorted to ground

[0 1]

bit

OthErrIntc

[0 1]

bit

OthErrGpio

GPIO module failure

[0 1]

bit

OthErrAdc

ADC sample module failure

[0 1]

bit

OthErrFlash

Flash sample module failure

[0 1]

bit

OthErrRam

Ram sample module failure

[0 1]

bit

OthErrStack

Mcu stack mode failure

[0 1]

bit

OthErrClock

Mcu clock module failure

[0 1]

bit

OthErrCore

Mcu core failure

[0 1]

bit

OthErrSbmsTerminal

FUSE of connecting terminal of Bmu is fused

[0 1]

bit

OthErrMbmsTerminal

FUSE of connecting terminal of Bcu is fused

[0 1]

bit

ModMaxCellV0(mV)

Maximum Cell voltage of Module0 

(3050—

3600)

mV

Out of range will report failure

Voltage high failure：

Level 1 ：>=3600

Level 2 ：>=3650

Level 3 ：>=3700

Voltage low failure：

Level 1 ：<=3050

Level 2 ：<=3000

Level 3 ：<=2800

ModMaxCellV1(mV)

Maximum Cell voltage of Module1

mV

ModMaxCellV2(mV)

Maximum Cell voltage of Module2

mV

ModMaxCellV3(mV)

Maximum Cell voltage of Module3

mV

ModMaxCellV4(mV)

Maximum Cell voltage of Module4

mV

ModMaxCellV5(mV)

Maximum Cell voltage of Module5

mV

ModMaxCellV6(mV)

Maximum Cell voltage of Module6

mV

ModMaxCellV7(mV)

Maximum Cell voltage of Module7

mV

ModMinCellV0(mV)

Minimum Cell voltage of Module0

mV

ModMinCellV1(mV)

Minimum Cell voltage of Module1

mV

ModMinCellV2(mV)

Minimum Cell voltage of Module2

mV

ModMinCellV3(mV)

Minimum Cell voltage of Module3

mV

ModMinCellV4(mV)

Minimum Cell voltage of Module4

mV

ModMinCellV5(mV)

Minimum Cell voltage of Module5

mV

ModMinCellV6(mV)

Minimum Cell voltage of Module6

mV

ModMinCellV7(mV)

Minimum Cell voltage of Module7

mV

ModMaxCellT0(℃)

Maximum Cell temperature of Module0

(-10 50)

℃

Out of range will report failure

Temperature high failure：

Level 1 ：>=50

Level 2 ：>=55

Level 3 ：>=56

Temperature low failure：

Level 1 ：<=-10

Level 2 ：<=-12

Level 3 ：<=-14

Notice: SYO project Special, the range of temperature is less than 70℃(<=70)

ModMaxCellT1(℃)

Maximum Cell temperature of Module1

℃

ModMaxCellT2(℃)

Maximum Cell temperature of Module2

℃

ModMaxCellT3(℃)

Maximum Cell temperature of Module3

℃

ModMaxCellT4(℃)

Maximum Cell temperature of Module4

℃

ModMaxCellT5(℃)

Maximum Cell temperature of Module5

℃

ModMaxCellT6(℃)

Maximum Cell temperature of Module6

℃

ModMaxCellT7(℃)

Maximum Cell temperature of Module7

℃

ModMinCellT0(℃)

Minimum Cell temperature of Module0

℃

ModMinCellT1(℃)

Minimum Cell temperature of Module1

℃

ModMinCellT2(℃)

Minimum Cell temperature of Module2

℃

ModMinCellT3(℃)

Minimum Cell temperature of Module3

℃

ModMinCellT4(℃)

Minimum Cell temperature of Module4

℃

ModMinCellT5(℃)

Minimum Cell temperature of Module5

℃

ModMinCellT6(℃)

Minimum Cell temperature of Module6

℃

ModMinCellT7(℃)

Minimum Cell temperature of Module7

℃

BalT0(℃)

Balance temperature 1 of Module0

<105

℃

Out of range will report failure

Fault: >=105

BalT1(℃)

Balance temperature 2 of Module0

℃

BalT2(℃)

Balance temperature 1 of Module1

℃

BalT3(℃)

Balance temperature 2 of Module1

℃

BalT4(℃)

Balance temperature 1 of Module2

℃

BalT5(℃)

Balance temperature 2 of Module2

℃

BalT6(℃)

Balance temperature 1 of Module3

℃

BalT7(℃)

Balance temperature 2 of Module3

℃

BalT8(℃)

Balance temperature 1 of Module4

℃

BalT9(℃)

Balance temperature 2 of Module4

℃

BalT10(℃)

Balance temperature 1 of Module5

℃

BalT11(℃)

Balance temperature 2 of Module5

℃

BalT12(℃)

Balance temperature 1 of Module6

℃

BalT13(℃)

Balance temperature 2 of Module6

℃

BalT14(℃)

Balance temperature 1 of Module7

℃

BalT15(℃)

Balance temperature 2 of Module7

℃

PreT(℃)

Temperature of Precharge Mosfet

<105

℃

Out of range will report failure

Fault: >=105

ShuntT

Temperature of Shut

℃

EnvT

Environment temperature

℃

ModTotalV0(V)

Total Voltage of Module 0

(

3.05 * CellNum

—

3.6* CellNum

)

V

Out of range will report failure

Voltage high failure：

Level 1 ：>=3.6* CellNum

Level 2 ：>=3.65* CellNum

Level 3 ：>=3.7* CellNum

Voltage low failure：

Level 1 ：<=3.05* CellNum

Level 2 ：<=3.0* CellNum Level 3 ：<=2.8* CellNum

ModTotalV1(V)

Total Voltage of Module 1

V

ModTotalV2(V)

Total Voltage of Module 2

V

ModTotalV3(V)

Total Voltage of Module 3

V

ModTotalV4(V)

Total Voltage of Module 4

V

ModTotalV5(V)

Total Voltage of Module 5

V

ModTotalV6(V)

Total Voltage of Module 6

V

ModTotalV7(V)

Total Voltage of Module 7

V

ModFuseV0(V)

Voltage of Module 0 FUSE terminal

V

ModFuseV1(V)

Voltage of Module 1 FUSE terminal

V

ModFuseV2(V)

Voltage of Module 2 FUSE terminal

V

ModFuseV3(V)

Voltage of Module 3 FUSE terminal

V

ModFuseV4(V)

Voltage of Module 4 FUSE terminal

V

ModFuseV5(V)

Voltage of Module 5 FUSE terminal

V

ModFuseV6(V)

Voltage of Module 6 FUSE terminal

V

ModFuseV7(V)

Voltage of Module 7 FUSE terminal

V

BalFlag0

Balance flag of Module 0

bit

Bit

0:open

1:close

BalFlag1

Balance flag of Module 1

bit

BalFlag2

Balance flag of Module 2

bit

BalFlag3

Balance flag of Module 3

bit

BalFlag4

Balance flag of Module 4

bit

BalFlag5

Balance flag of Module 5

bit

BalFlag6

Balance flag of Module 6

bit

BalFlag7

Balance flag of Module 7

bit

BatVol(V)

The Sum Voltage of Battery terminal positive and negative 

(

3.05 * CellNum

—

3.6* CellNum

)

V

Out of range will report failure

Voltage high failure：

Level 1 ：>=3.6* CellNum

Level 2 ：>=3.65* CellNum

Level 3 ：>=3.7* CellNum

Voltage low failure：

Level 1 ：<=3.05* CellNum

Level 2 ：<=3.0* CellNum Level 3 ：<=2.8* CellNum

ContVol(V)

The voltage between the positive terminal of Positive rely and the negative terminal of the battery

V

FuseVol(V)

The voltage between the positive terminal of FUSE and the negative terminal of the battery

V

PackVol(V)

The Sum Voltage at the BMS box load terminal

V

SumVol(V)

The cumulative sum of module voltage that acquisition by Analog Front End chip

V

Current(A)

Current

[-52.5 52.5]

A

Out of range will report failure

Charge Current fault:

Level 1: >=1.1  *Imax-Chg

Level 2: >=1.15*Imax-Chg

Level 3: >=1.18*Imax-Chg

Discharge Current fault:

Level 1: >=1.1  *Imax-Dch

Level 2: >=1.15*Imax-Dch

Level 3: >=1.18*Imax-Dch

MaxV(mV)

Maximum voltage of cell

(3050 3600)

mV

Out of range will report failure

MinV(mV)

Minimum voltage of cell

MaxT(℃)

maximum temperature of cell

(-10 50)

℃

℃

Out of range will report failure

MinT(℃)

Minimum temperature of cell

Soc(%)

State of charge (actual)

[0 100]

%

Soh(%)

State of health 

(50 100]

%

Out of range will report failure

SOH fault:

Level1:<=55

Level2:<=53

Level3:<=50

SocUser(%)

State of charge (show for user)

[0 100]

%

Cycle

The cycle number of battery full charging and discharging

[0     6000]

1

Out of range will report failure

PermitChgCur(A)

Maximum charging  current that bms permit 

[0     52.5]

A

Out of range will report failure

PermitDchCur(A)

Maximum discharging current that bms permit 

[0     52.5]

A

Out of range will report failure

FccCap(A.h)

Actual capacity of battery

[0 62.4]

Ah

RemainCap(A.h)

Remain capacity of battery

[0 62.4]

Ah

ActorState0

Actuator state 0

/

/

See table tail

ActorState1

Actuator state 1

/

/

See table tail

RunMode

BMS run mode

[0 15]

/

0:Default

1:BMS init

2:System wait

3:Hv enable

4:Hv output

5:Fault

6:no use

7:no use

8:Degug

9:ShutDown

10:Pcs control

11:no use

12:Sleep

13:Upgrade

14:Power off

15:Maintance

WorkMode

BMS work mode

[0 2]

/

Idle/charge/discharge

PCSControl

Pcs control command 

/

/

MinCellVolPos

The position of cell have the minimum voltage

/

1

MaxCellVolPos

The position of cell have the maximum voltage

/

1

MinCellTempPos

The position of cell have the minimum temperature

/

1

MaxCellTempPos

The position of cell have the maximum temperature

/

1

BcuInfoIndex

This Index indicates current Bcu product information corresponds to the index of stored data in EEPROM

[0 255]

1

BmuInfoIndex

This Index indicates current Module product information corresponds to the index of stored data in EEPROM

[0 255]

1

BcuFaultFlag

This flag indicates which BCU is in Fault state , which show the fault bcu id by bit.

[0 65535]

Bin

eg:0000000000001101, means bcu1、bcu3、bcu4 is in fault state

SbmsFaultFlag

This flag indicates which module is in Fault state, which show the fault module id by bit.

[0 65535]

Bin

eg:0000000001010101, means module1、module3、module5、module7 is in fault state

Name

Bit

Abbreviation

Description

Value

Actuator State 1

bit7

rsv

reserve

0:disable

1:enable

bit6

Parallel_Slaverrplug

Parallel plug state

bit5

Parallel_Materplug

Master plug state

bit4

Parallel_DI

Parallel input state

bit3

Syn_wake

Parallel one key activates the signal

bit2

PCS_wake

PCS activation signal status

bit1

Key_wake

Press the button to activate the signal state

Bit0

Chg_wake

Charging activation signal status

Actuator State 0

bit7

chg_state 

Charge actuator state

0:OFF

1:ON

bit6

bit5

pre_state

Pre_charge relay actuator state

bit4

bit3

breaker_State

Breaker actuator state

bit2

bit1

pos_state

Positive relay actuator state

bit0