No

Part Name

Quantity

P/N

01

M6x20 soket head cap screw

4

512190000063

02

Loam cake

1

512110001316

03

subordinate module plate

1

518130001440

04

M4x10 soket head but bolt

4

512190000016

05

FUSE voltage collection lines

4

511170002357

06

FUSE

1

511120001002

07

M6x10 hex head screw

2

512190000022

No

Part Name

Quantity

P/N

01

transfer board

1

512190000063

02

M4x10 soket head cap screw

15

512110001316

03

FUSE

1

511120001001

04

M5x10 soket head but bolt

7

512190000038

05

power supply board

1

518130001307

06

master BMS board

1

518130001731

07

M4x10hex head screw

2

512190000003

08

circuit breaker

1

511130001001

10

relay

1

511100001011

11

M6 cap nut

2

512190001116

12

M5 cap nut

2

512190001000

Item

Photo

Process

1

Put the module in the table

2

Remove the M6x20 soket head cap screw and take off the cover

Item

Photo

Process

1

1. Taking off the fuse after removing the two M5*10 screws

2. Install a new fuse and fix the fuse detect lines on the end of fuse

Item

Photos

Process

1

1. Unplug the cells sampling connector marked in yellow circle.

2.Take off the M4x10 screws

3. Take off the PCBA board and install a new one.

Item

Photos

Process

1

Install the cover back and fix the M6x20 screws with 2.7-3.3N.m torque.

Item

Photo

Process

1

Take off the two M4x10 screw and remove the cover

Item

Photo

Process

7

1.Take off the fuse which is marked in red circle

2. Install a new fuse and check the resistance, and making sure that the resistance will be within 0.05mΩ

Item

Photo

Process

5

Remove the two M4x1 screws and pull the transfer PCBA board out.

6

Take off the two connector connected to the power supply board and remove  the four M4x10 screws. After that, take the power supply PCBA board out.

1. Remove the three connectors connected to the transfer PCBA board.

2. Remove the M4x10 screws marked in red circle.

11

1. Remove all the connectors which are connected to the IVU PCBA board.

2.Remove the M5x10 screws maked in yellow circle.

3.Remove the two M4x10 screws and pull the IVU PCBA board out.

4. Install a new IVU PCBA board and fasten the screws in yellow circle again with a torque of 1.8~2.2 N.m and insert all the connector back to the IVU PCBA board.

12

Change the Master BMS PCBA board：

1.Remove all the connector which are connected to the master BMS board.

13

Change the Master BMS PCBA board：

2. Turn the BMS Box upside down and remove the screws on the bottom

14

Change the Master BMS PCBA board：

Remove the M4x10 screws marked in red. Take the master BMS PCBA board out carefully to avoid any scratch

Items

Photo

Process

77

1. Remove the connector which connected to master BMS PCBA board.

2. Remove the two M6 screws in yellow circle then remove the 2 M5 screws in red circle.

2. replace it with a new relay and fasten the two M6 screw back to the relay with the torque of 2.2 N.m.

Items

Photo

Process

1

1.Remove all the wires connected to the breaker, including 2* M3 screws and 4* M5 screws

2.Remove the 2* M4 screws in yellow circle and pull the plate over 3mm to the right to take the breaker out.

2

2. replace a new breaker and check the resistance after fasten all the screws and wires, making sure that the resistance will not exceed 0.4~3.5mΩ.

Items

Photos

Photos

17

Install the cover and fasten it by M4x10 screws（torque: 1.8-2.2N.m）, making sure all wires are inside the box.